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how to make syrup-how to make rice syrup-what is corn syrup made of

he demand of organic rice maltose syrup is urgent need in current world market. So producing organic rice maltose syrup in rice maltose syrup production plant  will be a nice profitable business.


There are two sections divied in the broken rice maltose syrup production plant: section one is broken rice to rice powder production section ;  section two is rice powder to maltose syrup processing section.


There are 8 main production process in the broken rice maltose syrup processing plant :


(1) Rice powder production process in broken rice maltose syrup processing plant


After cleaning,the broken rice will be mill with dry milling method to get the required rice powder .


(2)Mixing adjustment process in broken rice maltose syrup processing plant


Rice powder is unloaded to mixing tank. With water’s adding, it is mixed as rice powder slurry. Rice powder slurry coming from storage tank is adjusted to DS28-32% and proper PH and temperature.


(3) Liquefaction process in broken rice maltose syrup processing plant


Rice powder milk is sent to buffer tank then liquefied by jet cooker with the aid of liquefaction enzyme. Two times jet cooking is needed for better reaction. Then the material is sent to the flash for cooling then to the neutralization tank for suitable PH value.


(4) Rice protein feed making process in broken rice maltose syrup processing plant


The mixed syrup goes to filter press for removing the protein residues, fiber, etc. This dreg can be washed via process water to recover maltose. Then it is sent to bundle dryer for protein feed making.

All kinds of starch sugar will be got by corn starch hydrolysis with acid or enzyme. The liquid products are maltose, glucose syrup, fructose syrup etc.

They are mainly used as a sweetener in food industry. Corn glucose syrup and maltose can produce sorbitol and maltitol after hydrogenation, which are used in the food and toothpaste to prevent dental caries. In addition, the polyols can lead corn sugar products into petroleum field. The corn syrup manufacturing is a good business, as a professional corn syrup production equipment supplier, we will introduce the corn syrup manufacturing process for you.


Most method for corn syrup manufacturing process is separating corn starch from corn first, then converting corn starch into corn glucose syrup. But our new technology of corn glucose manufacturing plant can produce the corn glucose from corn directly , do not need processing corn starch from corn first .

 we mainly introduce the corn syrup manufacturing process:

Traditional technology of corn syrup manufacturing process is that use corn to make starch firstly, and then use starch to convert the corn syrup.While our technology of corn syrup manufacturing process is the new one.

process.

(2) Corn flour milk adjustment: The DS value of the starch that came from starch plant is adjusted to 28-32% and control a proper value of PH and temperature. Or adding a certain amount of water to achieve the above conditions then go to the next section.

(3) Liquefaction: Corn flour milk is sent to buffer tank then liquefied by jet cooker with the aid of enzyme.

(4) Saccharification: The liquefied material keeps reaction for a certain time under the action of enzyme in corn syrup manufacturing process. The required DE value of the glucose will be produced. Then the material is sent to the enzyme killer to kill the enzyme.

(5) Filtration and decolorization: Glucose gets through the filter to remove protein and other impurities, then at the appropriate temperature passes by active carbon to decoloring, finally send to filters to remove activated carbon and send to the next section.

(6) Purification part in corn syrup manufacturing process: Use the ion exchange column for glucose syrup purification to process the syrup can be eaten by prople.

(7) Evaporation: The glucose is totally cleaned through safety filter machine then sent to evaporator for concentrating to reach the required DS as final product.


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