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how to make glucose syrup

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how to make glucose syrup-how to make glucose syrup from glucose powder


1. Mixxing the starch with water in the mixing tank


(1) certian temperature water


(2) Special ensyme


(3) Keeping for certain time


2. Continuous spray liquefaction section


(1).Spray liquefaction: Heating all tanks by steam, then start Liquid ejectors and pumps. Delivery material continuously and evenly, and control flow by production capacity.


Flash evaporate material in Laminar flow tank, and keep temperature. Observe liquefaction effect.


(2).High temperature treatment: Send passed material to the second Liquid ejector, and keep temperature.


(3).Carry slurry to buffer tank by pump.

3.Saccharification section


Cooling syrup by Heat-exchanger, then send them to Saccharification tank (mixer and coil pipe are set in Saccharification tank. ) by Pumps., then add glucoamylase


4.Decolorization


Carry passed syrup into Decolorization tanks(mixer and coil pipe are set in Saccharification tank.) by pump. Decolor by Activated carbon


5.Filtration section


(1).Filter protein and Activated carbon by Plate-and-frame filter press machine.


(2).Carry away protein by Bottom slot for Plate-and-frame filter press machine


(3).Unclean syrup is sent to big buffer tanks by pump.  


(4).Carry clean syrup into buffer tanks.

6. Ion exchange section


(1).Carry syrup into Ion exchange columns. Resin clean syrup in Ion exchange columns. Then carry clean syrup into buffer tanks.


(2).When Resin loses effect, stop carry syrup into Ion exchange columns, and change another Ion exchange column for work.


(3).Recover Resin: Using heat water to bush resin, then use acid fluid, and alkali fluid to bush Ion exchange columns till Resin has function.


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