how is rice syrup made
how is rice syrup made-how is rice malt syrup made
There are two sections divied in the broken rice maltose syrup production plant: section one is broken rice to rice powder production section ; section two is rice powder to maltose syrup processing section.
There are 8 main production process in the broken rice maltose syrup processing plant :
(1) Rice powder production process in broken rice maltose syrup processing plant
After cleaning,the broken rice will be mill with dry milling method to get the required rice powder .
(2)Mixing adjustment process in broken rice maltose syrup processing plant
Rice powder is unloaded to mixing tank. With water’s adding, it is mixed as rice powder slurry. Rice powder slurry coming from storage tank is adjusted to DS28-32% and proper PH and temperature.
(3) Liquefaction process in broken rice maltose syrup processing plant
Rice powder milk is sent to buffer tank then liquefied by jet cooker with the aid of liquefaction enzyme. Two times jet cooking is needed for better reaction. Then the material is sent to the flash for cooling then to the neutralization tank for suitable PH value.
(4) Rice protein feed making process in broken rice maltose syrup processing plant
The mixed syrup goes to filter press for removing the protein residues, fiber, etc. This dreg can be washed via process water to recover maltose. Then it is sent to bundle dryer for protein feed making.
(5) Saccharification process in broken rice maltose syrup processing plant
The temperature and PH value of liquefied material are adjusted and it is sent to saccharification tanks for reaction. After being kept in saccharification tank, the required DE value of the maltose syrup will be reached.
(6) Filtration and decoloring process in broken rice maltose syrup processing plant
Active carbon is needed for decoloring at proper temperature. The active carbon will adsorb the color material from the maltose. After that, the maltose and active carbon are sent to the filter press to filter the active carbon. The cleaned maltose is sent to the next section.
(7) Ion exchange process in broken rice maltose syrup processing plant
Tiny foreign items and bad odor is removed via ion exchanger. This equipment is used for high quality product.
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