High fructose corn syrup production line

Our company is an industrial enterprise specializing in the production of a complete set of high fructose corn syrup production line, glucose syrup production line and maltose syrup production line.

High fructose corn syrup production machine

Technology of high fructose corn syrup production line

In the modern process of high fructose corn syrup production line, corn starch is produced by wet grinding of corn, and corn starch solution is liquefied and saccharified into liquid glucose by enzyme, then glucose is converted into fructose syrup by adding other enzymes. But now, our fructose syrup production machine can directly produce fructose syrup from corn without starch processing.

Our company's high fructose corn syrup production line technology and required fructose syrup production line data are as follows:

Corn flour production technology of fructose syrup production machine

Corn flour production technology of fructose syrup production machine

One. Production technology of corn flour in high fructose corn syrup production line

The processing technology of producing corn flour with corn as raw material is different from that of common corn flour.

After the corn is washed, the corn germ is separated first, and then the corn bran is peeled off to obtain corn flour for dry grinding. After grinding and sieving several times, the corn flour needed is made into syrup.

2. Technology of corn flour pulping

The corn flour was mixed with water to obtain a suitable density paste. Then add amylase and keep it warm for a certain period of time to make corn flour absorb enough water.

A mixing tank is required in this high fructose corn syrup production line.

High fructose syrup production machine

High fructose corn syrup production machine

Three. Liquefaction process:

The liquefaction process is to convert the starch contained in corn flour into liquid dextrin. The material will be sprayed in a spray pot at high temperature. Under the action of amylase and water vapor, starch is rapidly transformed into liquid dextrin.

A liquefaction system machine is required in this process.

Four. Deproteinization process of high fructose corn syrup production line:

Deproteinization process is to separate corn protein and other solid impurities from liquid dextrin by syrup filter. Liquid dextrin will be pumped to the next process, and corn protein will be left for sale. .

By product corn protein (feed grade) is a high-grade protein additive for animal feed.

High fructose syrup production machine

High fructose corn syrup production machine

5. Saccharification technology of high fructose corn syrup production line

The saccharification process is to convert liquid dextrin into the required de valued glucose syrup with the help of glucoamylase. The process should run for a few hours at a specific temperature. It takes longer to make high blood sugar syrup.

This process requires a saccharification tank.

6. Decolorization process of glucose syrup:

The decolorization process is to remove the color of glucose syrup with active carbon. The glucose syrup meeting the decolorization requirements is pumped into the decolorization tank from the saccharification tank and mixed with active carbon at a proper temperature. The decolorization tank is required in the decolorization process.

High fructose syrup production machine

High fructose syrup production machine

Number 7. Decarbonization process of glucose syrup in high fructose corn syrup production line

The decarburization process is to separate the activated carbon from the glucose syrup by the filter press and obtain the clarified glucose syrup.

Glucose syrup will flow into the tank and the next transfer tank. The activated carbon will be left behind.

8. Ion exchange technology of high fructose corn syrup production line

Ion exchange method is to use resin to remove small impurities and peculiar smell, and get high-quality pure glucose syrup. The resin is regenerated after several days of acid-base washing.

Evaporation process of high fructose syrup production line

Evaporation process of high fructose syrup production line

Number 9. Syrup evaporation technology of high fructose corn syrup production line

The evaporation process is to evaporate the water in syrup before isomerization, so as to increase the DS of syrup to the required amount (45%), which requires the evaporation system machine. We will equip you with the most suitable syrup evaporator.

10. Technology of fructose transport isomerization

Isomerization is the conversion of glucose syrup to fructose syrup by isomerase. Glucose is converted to 42% fructose syrup.

Number 11. Study on decolorization of fructose syrup

The decolorization process is to remove the color of fructose syrup with active carbon. Fructose syrup will be pumped into the decolorizing tank and mixed with activated carbon at a suitable temperature

Sales of high fructose corn syrup production line, AMM is very professional in manufacturing a full set of high fructose corn syrup production machine, glucose syrup production machine and maltose syrup production machine for industrial production.