Hot sale professional produce liquid glucose syrup from corn or broken rice directly production line
What is GLUCOSE SYRUP ?
Glucose syrup is made from the hydrolusis of starch . Corn (Maize) is commonly used as the source of the starch , so the syrup is also called "corn syrup" . Ofcourse , glucose also can made from potato starch or cassava starch or wheat starch and so on .
What is GLUCOSE SYRUP used for ?
Glucose syrup is a highly processed product that improves the color, texture, flavor and stability of many foods. It is therefore useful in a variety of products such as beverages (both alcoholic and otherwise), confectionery and dairy products. Glucose syrup is used as a replacement for sugar or honey in many recipes that require a lesser degree of sweetness. It is also can prevent sugar from crystallizing .
How to produce the glucose syrup ?
As we all known , the glucose syrup is made from the starch (mainly is the corn starch ) . But now we have the news technoligy , we can produce the glucose syrup from corn directly , do not need produce the corn starch from corn first .
When make the corn starch from corn , there has big pollution problem , we need invest big amount money to buy one complete set water treatment equipment beside the corn starch production line . Even making starch from other raw material , it also need the water treatment equipment , otherwise the starch plant project will not permitted by the government .
Under this condition , our factory has research and developed the new technology , we can produce the glucose syrup from corn or broken rice directly without pollution .
Our process picture show
The final product glucose syrup and the by product protein Picture
Glucose syrup Process Description
Corn powder or rice powder making
Use the complete set powder produciton line , we can make the corn powder/rice powder from corn / broken rice . The corn powder/ rice pwoder is used to produce the glucose syrup .
Put the corn powder/rice powder and water into the mixing tank, then put in enzyme, keep on particular standard temperature, waiting for some time , then transport to next work section.
The mixed corn powder / rice pwoder milk is sent to buffer tank then liquefied by jet cooker with the aid of enzyme at high temperature in regular time .
Filter press deproteinization
Because of inside of the corn / rice slurry have too much protein, so the slurry need pumping into the press filter, after press the slurry, the syrup will flow into the slot, the protein will stay inside the filter machine.
The liquefied material is sent to enzyme saccharification tank for reaction. Maintain at specific temperature for some time , the syrup will transfer to glucose syrup with the required DE value .
After LAB testing, all the glucose syrup pumping into the decoloration tanks, at uniform temperature, put in the activated carbon mixing with the glucose syrup, usually have to make twice to get pure glucose syrup.
Filter press decarburization
The glucose syrup with activated carbon will be pumped into the press filter, after press the clean glucose syrup will flow into the buffer tank, the activated carbon will stay inside the filter.
The clean glucose syrup pumping into the ion exchange columns, inside the column resin will attract all the cation and anion and other small electron, then will get very pure glucose syrup for people eating. This equipment always is used for high quality product.
The pure and clean glucose syrup have very low density, the triple effect evaporator can evaporate glucose inside water to outside increase density at very short time. Then pump the glucose syrup into the single-concentrate of evaporator continue evaporate water for concentrating to reach the required DS as final product.
Kaifeng Sida Agricultural Products Equipment Co.,Ltd is professional manufacturer for production of agriculture products deep-processing complete equipment. Possessing fixed assets of RMB 6.6 million, covering an area of 33,335 square meters, with an annual production value of RMB 50 million, the company has got a lot of awards. Owned 11 national practical patents, it passed the accreditation of ISO90001 (international quality management system certification). Mr. Zhang Shiling, vice-chairman of CCOIC Henan, president of Kaifeng Sida Agricultural Products Equipment Co.,Ltd. It is the R&D base of agricultural products deep-processing complete equipment of Technical Institute of China Agricultural University.
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