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Corn maltose syrup processing machine

Processing Capacity : 10-300tons/24 hours
Application Scope : corn conversion to maltose syrup technology
WhatsApp : +86 18438491117
Email : sida@cnstarchmachine.com
Phone : +86 15537816672
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Introduction

Maltose syrup process machine technology description:

Maltose syrup process machine technology

Maltose syrup processing machine technology 

1. Mixing slurry unit during the maltose syrup process:

Put the rice powder and water into the mixing tank, then put the enzyme, keep on particular standard temperature, waiting the starch reaction for some time, then can be transported to next work section.


2. Ejector liquefaction unit:

The mixed rice pwoder milk is sent to buffer tank then liquefied by ejector(also named jet cooker) with the aid of enzyme at high temperature in regular time for maltose syrup process.


3. Filter press deproteinization:

Because of inside the rice slurry still have too much protein, so the slurry need to pumping into the press filter, after press the slurry, the syrup will flow into the slot, then the protein will stay inside the filter machine. Usually adopt the plate frame filter press machine for maltose syrup process, and after this process, there will be many protein cake can be sale as animal feed.

4. Saccharification:

The liquefied material is sent to enzyme saccharification tank for reaction. Maintain at specific temperature for some time, the syrup will transfer to maltose syrup, this saccharification process is important for the quality of matose syrup process.

Maltose syrup processing line.jpg

5. Decolorization:

After LAB testing, all the maltose syrup pumping into the decoloration tanks, at uniform temperature,  mix with activated carbon, usually it have to make twice to get pure and colorless maltose syrup.

 

6. Filter press decarburization:

The maltose syrup with activated carbon will be pumped into the filter press machine, after press the clean maltose syrup will flow into the buffer tank, the activated carbon will stay inside the filter. This decolorization & decarburization process actually is integrated for maltose syrup process, aimed to get colorless and transparent syrup.

7. Ion exchange process:

The clean maltose syrup pumping into the ion exchange columns, inside the column the resin will attract all the cation and anion and other small electron, then will get very pure glucose syrup for people eating. This equipment is essential high quality maltose syrup process.

Maltose syrup processing plant.jpg

Maltose syrup processing plant

8. Concentration and evaporation:

Under vacuum conditions, the maltose syrup is heated for evaporation. When the maltose syrup process concentration reaches the requests standard, then it cools the temperature and enters into the final product tank for storage. The finished product can be high maltose syrup and super high maltose syrup.


Above all is the simple description for maltose syrup process machine, we are the professional maltose syrup process machine manufacturer,and we can provide you the feasibility program according to your demand for maltose syrup production technology.

sida Company maltose syrup process machine and technology features:

1. Product technology of maltose syrup production matures

Our maltose syrup processing technology covered secondary jet liquefaction, saccharifying enzyme, ion exchange technology. It is also mature technology in the world. Lots of maltose syrup processing plant adopt this technology.

2. Processing with high efficient

Our maltose syrup use part automatic control technology, achieved accurate control of the system, high efficiency and stable product maltose syrup with high quality. And these equipment can produced different syrup according to syrup market.

3. Shorter construction time  

The on-site installation can be completed within 1-3 months.


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